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Ultrasonic Billet Inspection System

 

The Magnetic Analysis ultrasonic billet inspection system makes it possible to ultrasonically inspect large bar product at production speeds. Each of the four test heads covers a quadrant of the bar or automatic mode, test heads extend and retract as the billet or bar passes through the system.

Coupling water is supplied to each testing head through an independent cooler/circulator to ensure consistent pressure and temperature. Individual flow controls regulate water supplied to the test heads.

The system includes Echomac® FD-5 ultrasonic instrumentation integrated with mechanics, transducers, bubblers and controls manufactured for Magnetic Analysis Corp. by Reliant Technologies Inc. The windows based FD-5 provides ease of use with a point and click interface. Setups are easily stored and recalled for all round and billet sizes. Up to 64 channels are available to meet the most demanding speed and inspection coverage requirements.


Feature

  • Square Billet Inspection
  • The system contains four test heads,
  • one for each flat of the square billet
  • Each of the four heads contains a lexan
  • transducer shoe
  • Each test head has three
  • (expandable to four) transducer shoes
  • Each transducer shoe has a single transducer
  • containing four 2.25 MHz elements (one transmitter and three receivers)
  • Transducer shoes move to allow a single head to inspect all sizes up to 9” (225 mm)
  • Test head is flexible in all directions to allow
  • coupling to be maintained on billets that are not straight
  • Billet rides on the surface of hardened steel
  • Each transducer shoe contains twelve (12) 5 MHz transducers
  • Testing head contains carbide inserts
  • to prevent wear
  • Test head is flexible in all directions to allow
  • coupling to be maintained on bars that are not
  • totally straight
  • wear plates

Spesification

  • Ultrasonic inspection of hot rolled square
  • billets and round bars up to 9” (225 mm)
  • Echomac® FD-5 UT test electronics
  • with 48 channels, expandable to 64
  • Mechanics consist of 4 transducer
  • test heads, each with 3 surface ride
  • shoes containing 3 or 4 transducers,
  • and 1 bubbler for coupling purposes
  • Tracking and marking system
  • available to identify indications
  • Offline calibration station
  • Integrated water circulating and
  • cooling system

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B2TKS

B2TKS
Sangat jarang perusahaan seperti ini di Indonesia!  Mereka terus-menerus mengikuti perkembangan inovasi engineering test & measurement, “nyambung” berdiskusi teknis dan berpengalaman, memiliki visi pengembangan teknologi pengukuran, pengujian, inspeksi dan monitoring.(Dr.-Ing. Ir. May Isnan - NDT Specialist B2TKS-BPPT)

Chevron

Chevron
Tim kerja Alat Uji dapat diandalkan. Sangat bagus dalam implementasi di lapangan. Secara umum kami puas dengan services nya!(Andre - HSE Chevron)

BPPT

BPPT
Saya baru sekali ini bertemu perusahaan engineering yang eksis seperti ini di Indonesia.  Sangat terbantu dengan solusi yang diberikan, sangat memuaskan!(Muksin Saleh, ST., MT - Fuel Conversion and Pollution Control Specialist, B2TE - BPPT)

BALITBANG

BALITBANG
Sistem monitoring yang disuplai oleh Alat Uji adalah yang tertinggi ratingnya sampai dengan saat ini dibandingkan sistem lain yang pernah kami miliki, Dengan sistem monitoring dari Alat Uji, Pengujian kami jadi lebih terkontrol karena ada visualisasi di sistemnya. (Gatot Sukmara - Badan Penelitian dan Pengembangan, Departemen Pekerjaan Umum)